Leading Edge MES Software.
Person working on assembly line with trays of red components and digital screen instructions 
Integration Makes the Difference.  

There are many companies that “sell MES software”, but at Nysus Solutions, our dedication to a successful integration is what sets us apart. We have a highly qualified team of manufacturing professionals who will work with your team to ensure that your manufacturing execution system installation is a success.

With the ability to easily customize the system to fit your exact requirements, you can be sure the Nysus Solutions Manufacturing Execution System will become an indispensable part of your manufacturing organization.

Nysus Solutions MES provides a common user interface across all systems and can be customized to fit specific user requirements like text language and images.

FEATURES

  • Factory assembly line with workers and machinery following MES instructions

    Automated Work Instructions

    Provide step by step guidance for each specific bill of material (BOM).

  • Close-up of a ControlLogix chassis with multiple modules and connected cables.

    PLC Integration

    Directly connect shop floor PLCs including Allen Bradley, ADAM, GE, FANUC, Siemens, Omran, and ModBus.

  • Automated assembly line with a robotic screwdriver, metal structures, wires, yellow components, and a warning label in a manufacturing facility.

    Torque Tool Integration

    Instantly connect to torque controllers and trigger PSETs via open protocol.

  • Barcode with laser scanning line and numbers.

    Product Traceability

    Capture all manufacturing information including operators, bar codes, PLC outputs, test results, and images.

  • Person holding a barcode scanner near an industrial machine using MES in a factory setting.

    Barcode Verification

    Ensure proper component selection and finished product traceability.

  • Statistical process control charts with data points, control limits, and trend lines showing monitoring analysis outcomes.

    Process Parameter Monitoring

    Detect process issues and prevent defective products.

  • Keyence vision sensor with LED lights

    Vision System Integration

    Identify defects inlcuding missing components, incorrect options, color and tolerance.

  • White automotive panels in a workshop setting with markings and grids for measurement or quality control.

    Defect Collection

    Utilize scatter plots to identify defect types and locations.

  • industrial workstation with MES computer monitor and assembly tools

    Projected Work Instructions

    Highlight assembly steps directly on product surface.

  • Screenshot of a software interface with a "Create Help Request" menu displaying options for "Materials," "Maintenance," "Quality," and "Process Tech," each with associated barcodes. A "Cancel" option with a yellow barcode is at the bottom. The background shows sections titled "Scan Badge Operator" and "Operator Timer." The interface displays time, date, and other operational details.

    Call For Help

    Properly support operators with automated calls to maintenance, quality, IT, and safety.

  • O2COOL safety alert screen with pinch point warning, showing a photograph of a manufacturing line area marked with a red box highlighting a potential pinch point beneath assembly trays.

    Training Verification

    Verify operator qualifications and training prior to station log-in.

  • A screen displaying rack loading status with serial numbers. It shows many green boxes labeled 'LOADED TO RACK,' a yellow box labeled 'SCANNED VERIFY SERIAL,' and several boxes marked 'IN-QUEUE' and 'IN-BUILD.' There are buttons at the bottom labeled 'LOGOUT,' 'HELP REQUEST,' and 'CLOSE.'

    Pack Out

    Guarantee proper quantity, content, and sequence of final containers.

  • Screenshot of a shipment loading dashboard for shipment number 1076690. It shows rack IDs, positions, and statuses. Some racks are marked 'Loaded to Truck' with green highlighting, while others are 'Staged' with yellow highlighting. Instructions to scan rack 615657 are also displayed.

    Shipping

    Certify proper truck loading through bar code scanning or RFID integration.

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